How to reduce cost and increase efficiency for asphalt plant operation?
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- Issue Time
- Sep 8,2023
Regarding asphalt
mixing plant operation, the cost can be cut while the efficiency lifted with
the following measures:
1. Equipment
System Retrofitting: Retrofit the equipment system to reduce operating
costs. For example, the combustion system can be transformed into a
low-pressure atomized heavy oil combustion system to improve fuel utilization
and reduce fuel costs. In addition, the modification of thermal oil heating can
also reduce operating costs.
2. Stockyard
Management: Plan the stockyard properly to cut transportation costs. Choose
appropriate raw material suppliers to ensure the quality and supply stability
of raw materials.
3. Production
Management: Formulate reasonable production plans to reduce equipment
idling time and energy consumption. Strengthen the daily maintenance of
equipment so as to extend its service life and cut maintenance expenses.
4. Upgrade Product
Design: The updated product design would bring about less raw material (sand, stone etc.) waste, lower production costs, with product quality and competitiveness lifted.
5. Enhance Operator
Skills: Provide operators with more training to enhance their equipment operating
and maintenance skills, so as to reduce equipment failures and accidents while
improving production efficiency.
6. Introduce
New Technologies: Introducing new technologies and equipment would result
in higher production efficiency and product quality, as well as lower
production costs.